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Re: Grounding water and gas pipes. Why?

Posted: Tue Jul 22, 2014 9:54 am
by jimlongley
Keith B wrote:2008 National Electrical Code Section 250.52 increased the requirement to 2 metallic condcutors when using ground rods. This is to maintain the proper amount of earth contact, especially in dry or rocky soil. The rods must be properly spaced and bonded topgether with the proper AWG wire per the NEC. Here are a couple of articles:

http://ecmweb.com/bonding-amp-grounding ... -part-6-12" onclick="window.open(this.href);return false;

http://fyi.uwex.edu/mrec/files/2011/04/ ... EC2010.pdf" onclick="window.open(this.href);return false; (Electrode discussion starts on page 24)
Should point out that the NEC IS the rule.

There are two points - Provide the lowest impedance path to ground for fault currents, including lightning, and prevent electrolysis.

As far as providing the lowest impedance path to ground, it is a rule that lightning does what it wants to do, we can make suggestions and hope that lightning is nice to us and goes the way we suggest.

As far as electrolysis is concerned, EVERY piece of metal we put in or on the ground participates in it, even despite coatings (which have a tendency to fail at the most inconvenient places). I spent several years on the Northeast Corrosion Council. Our object was to coordinate between our companies (and make the effort with non-member companies) the placement of metal in or on the ground. Each month or so we would meet to discuss what was planned, what was under construction, and what sort of damage we may have found and the palliative efforts taken. One of the biggest problems with galvanic corrosion is that over time the metal itself will change chemically and the problem that started merely by contact with the earth becomes self-propagating, leading to all efforts to stop the process being in vain.

Besides doing it professionally, I also used to assist my local ham radio clubs in tracking down and fixing grounding issues. One of my favorites was the guy who bought a used aluminum tower that had been lying on the ground for a while. He disassembled it and carefully "fixed" all of the problem spots he could find, sandblasted it from end to end, and then reassembled it, carefully using stainless steel bolts at every joint.

As an aside here, one of the things that those who put metal in or on the ground and want it to survive is make sacrifices to the great god electrolysis, that is, they place "Sacrificial Anodes" at carefully calculated distances. A sacrificial anode is a metal that is more active then the metal it is meant to protect, quite often magnesium, but aluminum and zinc may be used (often in marine applications) so the the galvanic action will attack the sacrificial anode rather than the object being protected. Even railroad tracks get sacrificial anodes placed along the lines.

Stainless steel is one of the least active alloys, but in my friend's case, he was using it to fasten a very active (aluminum) tower together. AFter about a year he came to me with a couple of bolts from his tower. "Jim, this came off my tower. I noticed it was swaying a little and rattling and took these bolts out and replaced them, can you tell me what's happening?" The bolts looked like a super rat had been chewing on them, one was down to less than half its original diameter, and its color had changed to black.

Yes, I could. The very active metal of the aluminum tower, in contact with the very inactive stainless steel had led to an ionic exchange, with the aluminum literally eating away the stainless steel and also corroding away the bolt holes. We replaced all of the bolts on his tower with good hot dipped zinc ones (of a larger diameter and drilling out the holes as necessary) and he never had that problem again.

Re: Grounding water and gas pipes. Why?

Posted: Tue Jul 22, 2014 11:37 am
by puma guy
Thanks Jim. As soon I read the stainless screws and aluminum tower I cringed. We spent vast amounts of capital and time with cathodic protection in the refinery business; installing, monitoring and repairing. So many people think stainless steel is the answer to corrosion but it brings myriad problems to consider in it's application. You mentioned good hot dipped galvanized hardware. I find that it's harder and harder to find.

Re: Grounding water and gas pipes. Why?

Posted: Wed Jul 23, 2014 11:46 pm
by puma guy
Well, the electrician finished his work and power has been restored to my bro's house. Two separate grounds about 6 feet apart. Electrician said since he has replaced the water connection with PVC coming into the house no ground is necessary. The funny thing is the city inspector has not visited at all. Still awaiting inspection and hopefully approval. :headscratch I had an inspector before power was hooked up and meter re-installed.

Re: Grounding water and gas pipes. Why?

Posted: Thu Jul 24, 2014 7:01 am
by jimlongley
puma guy wrote:Well, the electrician finished his work and power has been restored to my bro's house. Two separate grounds about 6 feet apart. Electrician said since he has replaced the water connection with PVC coming into the house no ground is necessary. The funny thing is the city inspector has not visited at all. Still awaiting inspection and hopefully approval. :headscratch I had an inspector before power was hooked up and meter re-installed.
Yeah, it's hard to ground PVC. :biggrinjester:

Re: Grounding water and gas pipes. Why?

Posted: Thu Jul 24, 2014 8:35 am
by Keith B
jimlongley wrote:
puma guy wrote:Well, the electrician finished his work and power has been restored to my bro's house. Two separate grounds about 6 feet apart. Electrician said since he has replaced the water connection with PVC coming into the house no ground is necessary. The funny thing is the city inspector has not visited at all. Still awaiting inspection and hopefully approval. :headscratch I had an inspector before power was hooked up and meter re-installed.
Yeah, it's hard to ground PVC. :biggrinjester:
But it will allow the buildup of static electricity. https://www.osha.gov/dts/hib/hib_data/hib19880930.html" onclick="window.open(this.href);return false;

Re: Grounding water and gas pipes. Why?

Posted: Thu Jul 24, 2014 9:43 am
by puma guy
Keith B wrote:
jimlongley wrote:
puma guy wrote:Well, the electrician finished his work and power has been restored to my bro's house. Two separate grounds about 6 feet apart. Electrician said since he has replaced the water connection with PVC coming into the house no ground is necessary. The funny thing is the city inspector has not visited at all. Still awaiting inspection and hopefully approval. :headscratch I had an inspector before power was hooked up and meter re-installed.
Yeah, it's hard to ground PVC. :biggrinjester:
But it will allow the buildup of static electricity. https://www.osha.gov/dts/hib/hib_data/hib19880930.html" onclick="window.open(this.href);return false;
I think you actually can "ground" it to prevent static electricity build up. Seems I saw something on Mythbusters once. A related topic is people that leave their gasoline cans in the bed of the truck or while in the boat. When I see it I always politely remind them of the static electricity danger and the necessity of placing the can, tank on the pavement and to keep the nozzle in contact with it. Doesn't matter if it's a plastic or metal can. Placing the tank on the ground prevents the build up. Some don't believe it, even when I show them the notice on the pump. That's when I just leave. I saw it happen once and luckily the fumes were just too rich to set off. Made a convert of that guy at least.

Re: Grounding water and gas pipes. Why?

Posted: Thu Jul 24, 2014 8:23 pm
by jimlongley
Keith B wrote:
jimlongley wrote:
puma guy wrote:Well, the electrician finished his work and power has been restored to my bro's house. Two separate grounds about 6 feet apart. Electrician said since he has replaced the water connection with PVC coming into the house no ground is necessary. The funny thing is the city inspector has not visited at all. Still awaiting inspection and hopefully approval. :headscratch I had an inspector before power was hooked up and meter re-installed.
Yeah, it's hard to ground PVC. :biggrinjester:
But it will allow the buildup of static electricity. https://www.osha.gov/dts/hib/hib_data/hib19880930.html" onclick="window.open(this.href);return false;
I am aware of the possibility of static buildup on PVC, but the distances involved in transporting gas and the small amount involved in your house are way different.
puma guy wrote: I think you actually can "ground" it to prevent static electricity build up. Seems I saw something on Mythbusters once. A related topic is people that leave their gasoline cans in the bed of the truck or while in the boat. When I see it I always politely remind them of the static electricity danger and the necessity of placing the can, tank on the pavement and to keep the nozzle in contact with it. Doesn't matter if it's a plastic or metal can. Placing the tank on the ground prevents the build up. Some don't believe it, even when I show them the notice on the pump. That's when I just leave. I saw it happen once and luckily the fumes were just too rich to set off. Made a convert of that guy at least.
And the Mythbusters found out how hard it was to build up a significant charge on the length of pipe they were using.

And that wet tape is a chore to work with.

Re: Grounding water and gas pipes. Why?

Posted: Fri Jul 25, 2014 3:29 pm
by puma guy
jimlongley wrote:
Keith B wrote:
jimlongley wrote:
puma guy wrote:Well, the electrician finished his work and power has been restored to my bro's house. Two separate grounds about 6 feet apart. Electrician said since he has replaced the water connection with PVC coming into the house no ground is necessary. The funny thing is the city inspector has not visited at all. Still awaiting inspection and hopefully approval. :headscratch I had an inspector before power was hooked up and meter re-installed.
Yeah, it's hard to ground PVC. :biggrinjester:
But it will allow the buildup of static electricity. https://www.osha.gov/dts/hib/hib_data/hib19880930.html" onclick="window.open(this.href);return false;
I am aware of the possibility of static buildup on PVC, but the distances involved in transporting gas and the small amount involved in your house are way different.
puma guy wrote: I think you actually can "ground" it to prevent static electricity build up. Seems I saw something on Mythbusters once. A related topic is people that leave their gasoline cans in the bed of the truck or while in the boat. When I see it I always politely remind them of the static electricity danger and the necessity of placing the can, tank on the pavement and to keep the nozzle in contact with it. Doesn't matter if it's a plastic or metal can. Placing the tank on the ground prevents the build up. Some don't believe it, even when I show them the notice on the pump. That's when I just leave. I saw it happen once and luckily the fumes were just too rich to set off. Made a convert of that guy at least.
And the Mythbusters found out how hard it was to build up a significant charge on the length of pipe they were using.

And that wet tape is a chore to work with.
I just remembered they had a show dealing with static electricity and PVC. I'll have to find that episode.
BTW The inspector showed up two days after the work completion and put his green sticker on the box. :thumbs2:

Re: Grounding water and gas pipes. Why?

Posted: Mon Jul 28, 2014 8:50 pm
by Jim Beaux
jimlongley wrote:
puma guy wrote:Well, the electrician finished his work and power has been restored to my bro's house. Two separate grounds about 6 feet apart. Electrician said since he has replaced the water connection with PVC coming into the house no ground is necessary. The funny thing is the city inspector has not visited at all. Still awaiting inspection and hopefully approval. :headscratch I had an inspector before power was hooked up and meter re-installed.
Yeah, it's hard to ground PVC. :biggrinjester:
Reminds me of a situation at a local refinery where my brother is an electrician. There had been complaints for quite a while about operators on a loading dock being painfully shocked, but only a random times. The electricians couldnt :banghead: duplicate the effect and became obsessed :drool: with finding the problem because everyone was hoo-rahing them. (ie. Theyre not electricians, theyre merely arrogant light bulb changers!)

My brother had to go under the dock to retrieve a dropped tool and while down there, he felt his hair standing up. He raised his hand and pop! Eureka! There was a leak in a 1" pvc air blow down line that would only generate a charge when the line was in use!

Re: Grounding water and gas pipes. Why?

Posted: Mon Jul 28, 2014 10:28 pm
by jimlongley
Jim Beaux wrote:
jimlongley wrote:
puma guy wrote:Well, the electrician finished his work and power has been restored to my bro's house. Two separate grounds about 6 feet apart. Electrician said since he has replaced the water connection with PVC coming into the house no ground is necessary. The funny thing is the city inspector has not visited at all. Still awaiting inspection and hopefully approval. :headscratch I had an inspector before power was hooked up and meter re-installed.
Yeah, it's hard to ground PVC. :biggrinjester:
Reminds me of a situation at a local refinery where my brother is an electrician. There had been complaints for quite a while about operators on a loading dock being painfully shocked, but only a random times. The electricians couldnt :banghead: duplicate the effect and became obsessed :drool: with finding the problem because everyone was hoo-rahing them. (ie. Theyre not electricians, theyre merely arrogant light bulb changers!)

My brother had to go under the dock to retrieve a dropped tool and while down there, he felt his hair standing up. He raised his hand and pop! Eureka! There was a leak in a 1" pvc air blow down line that would only generate a charge when the line was in use!
The best finds are the accidental ones.